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QUALITY

Manufacturing Process

Flow Chart
OutsourcedMainSub
01

Raw Material Receipt

Outsourced · Main

Product Characteristics

Verification of raw material chemical composition

Process Controls

No contamination with foreign materials

02

Compounding

Main

Product Characteristics

  • Precise weighing
  • Temperature · time · speed
  • Color

Process Controls

  • Visual panel check
  • Colorimeter
03

Extruder

Main

Product Characteristics

Extrusion equipment that holds compound temperature and physical properties steady at a consistent temperature and speed is essential to any calendering operation.

Process Controls

Monitoring and control of product deformation

04

Calender

Main

Product Characteristics

  • Free of external and internal defects
  • Meets material dimensional requirements

Process Controls

  • Calender condition monitoring
  • Shrinkage rate monitoring
  • Visual inspection control
05

Visual Inspection

Main

Product Characteristics

  • No burrsFull width
  • No dentsFull width
  • No color deviationΔE 1.0 or less
  • No foreign matterFull width

Process Controls

  • Visual inspection control
  • Visual inspection control
  • Colorimeter measurement control
  • Full-width verification
06

Dimensional Inspection

Main

Product Characteristics

  • Thickness±0.005mm or less
  • Width±3mm
  • Winding lengthNominal +1 to +5%
  • Core specification3" core

Process Controls

  • Dial gauge
  • Tape measure
  • Winder gauge
  • 3" core
07

Packaging

Main

Product Characteristics

Cleanliness control

Process Controls

  • No impact damage during packaging
  • No crushing or deformation during packaging