- Paper characteristics
- High heat stability (high service temperature)
- Environmentally friendly material
- Free of plasticizer, heavy metal and formaldehyde
- Excellent barrier property of formaldehyde gas
- No evolution of poisonous and corrosive gas during the incineration
- Physiologically innocuous as furniture surface
 
- Without transparent top layer
 
-

PP is chemically inert so that it needs to be coated with primer to adhere to the substrates. In the case of direct laminating without primer you will get a week glue bonding.

-

Two different types of primer based on the following adhesives :

 

① UF(Ureaformaldehyde) glue.

 

② PVAc dispersion / hot melt glue / solvent based polyester and polyurethane based glue.

- Customer tests are imperative to select primer type before the main production.
 
Abrasion resistance lacquer.
  • The surface of KumKang PP Sheet is protected against abrasion and scratching by a hard lacquer finish.
  • The abrasion is tested by a Taber Abraser (friction wheel CS-10) according to DIN 68861/2, which can control the thickness and hardness of the protecting lacquering layer.
  • The quality standard of Hanwha Decor must withstand at least 400 turns of the friction wheel CS-10 and its requirement is no change of the printing design in production.
 
-

A way of testing scratch resistance is the method with an Erichsen 435 Tester. Scratch resistance can be determined by the degree of scratch lines as for example made with a fingernail or the sharp edge of a ring or wood particles etc.

-

KumKang PP Sheet shows a range of scratch resistance of 10-20N varying by embossing, color and gloss level

 
1. Chemical Resistance
  • Contrary to paper decorative foil, KumKang PP Sheet has no porous structure and the inherent stability of the material makes it resistant against many chemicals and harmful substances including common household reagents.
  • Especially, the water resistance protects any surface damage caused by infiltration of the water through the foil and the substrate. In combination with the vapour barrier properties, the excellent water resistance will give a good application in any weather condition.
2. Heat Stability
  • PP has a high melting temperature(Tm) of 168℃ but PVC without any incorporation of plasticizer retains a glass transition temperature(Tg) of 78℃. Furthermore PVC exhibits drastically remarkable drop in Tg when the plasticizer is incorporated.
  • The characteristic behavior of the vicat softening point curve features PP has a high softening point of more than double of PVC foils.
  • Higher heat stability can be related to higher service temperature which renders furniture stronger to high temperature circumstances.
3. Emboss Retention
  • Emboss Retention for the thermoplastic film relates to the viscoelastic property of the material. The instant heat which the material keeps at a time of embossing and the intrinsic heat stability alike are very important factors to determine how high it maintains its embossing texture without any significant reductions.
  • Emboss Retention must be carefully considered for the processing or on hot roll lamination presses or on hot roll aination going through the hot press rolls.
  • Vicat Softering Point / DSC Curve
4. Wet heat resistance
  • Paper decorative foils are very vulnerable to moisture attack, and their applications can be hampered in areas of high moisture conditions or in tropical climates. Even though they are impregnated with some resins, they can be swollen after a long exposure to humid weather, incurring surface damages and delamination away from the substrate.
  • The characteristic behavior of the vicat softening point curve features PP has a high softening point of more than double of PVC foils.
  • Higher heat stability can be related to higher service temperature which renders furniture stronger to high temperature circumstances.
5. Barrier against Formaldehyde gas
  • UF(Urea Formaldehyde) glue is still used for manufacturing chipboard to bind small particles of chips. But the excessive formaldehyde freed from chemical reactions for bonding goes out through the board matrix and emits through the air.
  • However, with the increasing use of chipboard in the field of furniture and interior finish, .this concentrated formaldehyde gas in living rooms and bed rooms causes health hazards.
  • After intensive research in most European countries, maximum tolerance of formaldehyde.gas of 0.1 ∼ 0.2 ppm in room air was legally fixed. This makes it necessary to avoid or to reduce the emission from the substrates by suitable laminates. KumKang PP Sheet blocks the emission of formaldehyde gas through the subtrate and is formaldehyde-free itself as well.
 
MATERIAL SAFETY DATA SHEET
KumKang Co.,Ltd
Date Of Issue : APR. 1. 2008
1. IDENTIFICATION OF SUBSTANCE/PREPARATION AND OF THE COMPANY
● Product Name : KumKang PP SHEET
● Manufacture/Supplier : KumKang Co.,Ltd
TEL) 82-43-882-1070
FAX) 82-43-883-0290
 
2. COMPOSITION/INFORMATION ON INGREDIENTS

Component

%By Weight

CAS#

1) Poly Propylene Compound

65 ~ 75%

Trade
2) Complex Stabilizer & Additives 2 ~ 3% Secret
3) Filler ( CaCO₃) 20 ~ 30%  
4) Titanium Dioxide ( Tio₂) 5 ~ 7%  
Typical composition is given, and it may vary. A certificate of analysis can be provided
3. HARZARDS INDENTIFICATION
This product is not classified as dangerous
4. FIRST AID MEASURES
No special measure required
5. FIRE HAZARD DATA

● Flammability Classification

:  None

● Special Fire Fighting Procedures

:  None

● Flash Point

:  N.A

6. ACCIDENTAL RELEASE MEASURES
Not applicable
7. STORAGE AND HANDING

● Storage

:  Store in a cool, dry place from direct sunlight.Keep away from ignition sources.

8. EXPOSURE HAZARD DATA

● Flammability Classification

:  None

● Unusual Explosion Hazard

:  Not Known

● Flash Point

:  N.A

9. PHYSICAL AND CHEMICAL DATA

● Safety Data
● Decomposition temperature
● Water solubility

:  
:  > 280℃
:  Practically insoluble

● Appearance as delivered
● Color
● Odor
● Physical condition

:  
:  As requested by customer
:  Negligible odor
: Sheet state 

● Physical change melt temperature

:  160~180℃

● Vapor pressure(mmHg)

:  N.A

● Vapor density(Air =1)

:  N.A

● Specific gravity(H₂O =1)

:  1.2~1.4

10. STABILITY AND REACTIVITY

● Stability

:  Stable

● Conditions to avoid

:  Avoid contacting with acids(e.g., MEK, Acetone, etc)

● Incompatibility(Materials to avoid)

:  Avoid contacting with acids(e.g., MEK, Acetone, etc)

● Hazardous decomposition product

:  Free vinyl chloride

● Hazardous polymerization

:  Will not occur

11. TOXICOLOGOCAL INFORMATION
Non Toxic
12. ECOLOGICAL INFORMATION
Non bio-degradable. When properly handled and used in accordance with guidelines our experience
suggests there are no negative effects to be expected upon the environment.
13. DISPOSAL CONSIDERATIONS
Waste should be disposed of in a place certified to accept such materials in accordance with federal,
state, and local regulations.
14. TRANSPORT INFORMATIONS
Product is not classified for any mode of transportation
15. REGULATORY INFORMATIONS
This product does not require labeling
16. OTHER INFORMATION
None